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Remanufacturing of CR fuel injection pumps
Repairing and regenerating fuel injection pumps is a complex process that requires specialized machinery and experienced, qualified personnel. Not many workshops undertake the regeneration of this component, so it is important to thoroughly verify the company that will perform the regeneration.
The cost of a new pump can be very high and improperly serviced old parts can result in damage to other engine components.
The primary cause of fuel injection pump failures is the use of low-quality fuel. Many failures also result from user errors and extreme operating conditions, to which the components of the fuel supply and control system in diesel engines are exposed.
Typical symptoms of fuel injection pump problems include valve wear, damage to the gear pump, leaks, rust in the system, or a heavily worn pumping section.
01.
Checking the parameters of the pump on a test bench after removing it from the vehicle
02.
Evaluating the obtained results of the conducted test and determining the causes of malfunctions.
03.
Preliminary cleaning and disassembly of the component into its individual parts
04.
Thorough cleaning of the disassembled parts
05.
Verification of the parts and analysis of the damages
06.
Replacement of faulty parts with original new parts from Bosch
The technology available in our company allows us to test high-pressure pumps from Bosch and Zexel, as well as other manufacturers such as Denso, Delphi, and Siemens.
Injector remanufacturing
Injectors are crucial components of diesel engines. Their failure can result in deteriorated engine performance and, ultimately, the complete immobilization of the vehicle.
The most common symptoms of injector damage include difficulty starting the vehicle, increased fuel consumption, delayed response when pressing the accelerator pedal, and black or white smoke emission. The cost of replacing a set of injectors can range from several hundred to several thousand złoty. Therefore, it is worth checking first whether our injectors are suitable for regeneration.
The process of regenerating injectors consists of the following steps:
01.
Disassembly of the injector and thorough cleaning of all components
02.
Fuel spray testing
03.
Electronic circuit testing
04.
Sealing test
05.
Opening pressure testing by applying an actuation signal
06.
Injection dose and spill testing
07.
Injector response time testing
08.
After obtaining the test results, we proceed to repair the damaged components or replace them with new parts
09.
After replacing the components, we repeat the complete set of tests, and we provide the test results to the client along with a warranty
Injectors, also known as fuel injectors, are crucial components of diesel engines. Their failure can result in a deterioration of engine performance and ultimately lead to the complete immobilization of the vehicle.
Turbocharger reconditioning
We specialize in comprehensive regeneration of turbochargers for passenger cars, vans, and trucks. We have a comprehensive range of machinery and equipment.
As a result of our regeneration process, the parts regain 100% of their original specifications and can operate without further issues for many years. You can send the turbocharger to us via courier or visit our service station for disassembly. Additionally, you have the option to order a regenerated turbine from us and send back your old one.
The process of regenerating turbos in our facility consists of the following stages:
01.
Assessment of the degree of turbine damage
02.
Disassembly of the turbine into its components
03.
Assessment of the wear condition of individual components
04.
Measurements and verification of the wear condition of all components
05.
Cleaning, washing, and sandblasting of the turbine
06.
Mechanical machining (turning, milling)
07.
Selection of replacement parts
08.
Balancing of components
09.
Central housing assembly
10.
Balancing the core
11.
Setting the pressure and vacuum
12.
Adjusting variable geometry, performance, and boost pressure
13.
Printing documentation from the final test conducted
14.
Handing over documentation to the client (warranty, measurement printouts)
The client receives a turbocharger with parameters that are equivalent to a new product. Additionally, visually it looks like new thanks to sandblasting and painting of the external housing.
DPF FAP Particulate Filter Remanufacturing
If you are experiencing issues with your DPF (Diesel Particulate Filter), worry not. We have been diagnosing and effectively repairing filters for years. How can you recognize the first symptoms of a clogged DPF filter?
If your car is experiencing increased fuel consumption, loss of power, and potentially an elevated engine oil level, don't wait until your vehicle becomes permanently immobilized. Visit us, and our experts will examine the condition of your DPF filter and undertake its regeneration.
A new DPF filter can cost several thousand złotys, which can be a significant expense, especially for older cars. It is worth checking if it is absolutely necessary to replace it. Completely removing the DPF filter can lead to financial penalties imposed on the vehicle owner. Additionally, there is a risk of the vehicle not passing inspection.
During the regeneration process at our facility:
01.
We use 100% safe chemicals for the cleaning of the filter element.
02.
The filter element is cleaned without cutting the housing
03.
We check the airflow through the filter
04.
The test report is provided along with the filter
05.
Cleaning, washing, and sandblasting of the turbine
06.
The filter is subjected to regeneration at a temperature of 650 degrees Celsius
Our DPF filter regeneration service restores over 95% of the performance of a new filter. We provide comprehensive care for your vehicle. Our services include diagnostics, filter disassembly, cleaning, computerized testing of the filter after cleaning, and reinstallation in the vehicle.
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